Accurate Metallizing, Inc. has many processes available to meet your needs.
Electrostatic Spray: Spray system to apply powder coatings. An electrostatic charge is applied to powder particles as they flow through the gun. Those static charged particles are drawn to a part that is grounded. Coatings are then fused or crosslines in a temperature controlled oven.
Flame / Plasma Thermal Spray: Combustion system to apply wires or powders. Generally used with higher melting point materials such as ceramic and some carbides. Extreme high flame temperature allows this system to be used on nearly any material.
Fluidized Bed: Coating system used to apply powder coatings. Heated part is dipped in fluidized bed of powder particles. Semi melted or melted particles cling to the heated part. Some materials require further heat to cure coatings.
Fusion: Combustion system applying powder metallic coatings, typically Ni/Cr/Bo. After application of coating by combustion spray, coating is fused (1960 degree Fahrenheit) to the base metal.
HVOF (High Velocity Oxygen Fuel): Combustion system to apply metals and carbides in powder form. Extreme velocities generated create very hard, dense coatings. This system is good for applying amorphous coatings and carbides when low finishes are required.
Liquid Spray (Air or Airless): Coating system used to apply liquid base coatings. Typically these coatings are dry film lubricants, release, and non-stick coatings. After air drying, these coatings require oven curing.
TWAS (Twin Arc Spray): Arc system that generates coatings from materials in wire form. Two polarized wires form an electrical arc between them and melt the wires. The molten materials are projected toward the part by use of compressed air or inert gas. System can be used to apply any material in wire form that conducts electricity. Coatings generated are inexpensive but economical if density or surface finish is not high priority.